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  Need Fuel Pump O-ring Part #

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Author Topic:   Need Fuel Pump O-ring Part #
kjbrooks


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From:Senoia, GA, USA
Registered: Apr 2005
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posted 11-21-2006 11:57 AM     Click Here to See the Profile for kjbrooks     send a private message to kjbrooks   Edit/Delete Message   Reply w/Quote   Search for more posts by kjbrooks
My fuel tank (2000) is leaking gas around the retaining ring that holds the fuel pump in. I looked up the part number on POA in the 2000 parts manual, and came up with 4581239 for the O-ring. In another post, someone mentioned they replaced the O-ring style with a Square o-ring. Does anyone know if they changed the part number, and what that would be?
Thanks,
Kevin
Marty Usher



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From:San Antonio, Texas, United States
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posted 11-21-2006 02:22 PM     Click Here to See the Profile for Marty Usher     send a private message to Marty Usher   Edit/Delete Message   Reply w/Quote   Search for more posts by Marty Usher
Kevin - I don't know the part number but the piece was redesigned a few years ago. A parts department at a dealership should be aboe to get you the part #. They are not expensive - less thyan $20.00 - hardest part is getting the top ring on the fuel pump unscrewed.
Howard


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From:Valencia, CA, USA
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posted 11-21-2006 03:03 PM     Click Here to See the Profile for Howard     send a private message to Howard   Edit/Delete Message   Reply w/Quote   Search for more posts by Howard
Here is the tool needed .
http://store.eldoradotoolsales.com/lt-940.html
1buddyc



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posted 11-21-2006 03:21 PM     Click Here to See the Profile for 1buddyc     send a private message to 1buddyc   Edit/Delete Message   Reply w/Quote   Search for more posts by 1buddyc
Howard- Thanks for the heads up on that Tool. I've been looking to buy one for some time and the price for that one is reasonable...-Buddy
kjbrooks


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From:Senoia, GA, USA
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posted 11-21-2006 03:32 PM     Click Here to See the Profile for kjbrooks     send a private message to kjbrooks   Edit/Delete Message   Reply w/Quote   Search for more posts by kjbrooks
Thanks for the replies. I saw about that tool from a previous post, and have been trying to find one locally Even called Lock Technologies who makes it to see who dist's. are. No luck. To order from Eldorado Tools, due to the holiday, I wouldn't get it until next week, so I'm just going to get a strip of steel and make one. I'll head to the dealership tomorrow morning to try to get a gasket.
I had called the dealer service dept. yesterday morning to see what they would charge to replace it. I figured if it was only about a hour charge, I'd let them do it. I had to explain to the service advisor that you don't have to drop the tank, I could show it to him in 30 seconds (I had the nuts off the plate already). He said he needed to talk to his tech and will call me back. (I thought they had some book that told the time it took) I still have not heard from him. That's ok, because I started worrying about the possibility of them stripping the treads putting it back to together, and the next thing I'd be having to replace is the tank, so I'd rather do it myself to know it's right.
Howard


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posted 11-21-2006 07:02 PM     Click Here to See the Profile for Howard     send a private message to Howard   Edit/Delete Message   Reply w/Quote   Search for more posts by Howard
Do not strip the threads. The tank removal according to Chrysler is a 3.8 hour job, but takes a good tech over 10 hours to replace it. The transmission needs to be dropped along with the exhaust.

I would wait for the tool to arrive.

This message has been edited by Howard on 11-21-2006 at 07:02 PM

catfish




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From:scottsdale,az,usa
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posted 11-21-2006 07:40 PM     Click Here to See the Profile for catfish     send a private message to catfish   Edit/Delete Message   Reply w/Quote   Search for more posts by catfish
when you get the new gasket use a little carefully placed weatherstrip adhesive to help hold the gasket in place.let it dry,then put in pump and whatever you do ,do not put large nut on crooked.it will strip the threads.you will know when its on correctly.because the nut will go on easily,until you have to use the tool to tighten it up to torgue specs.if it doesnt go on smoothly and binds right away then its crooked.

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kjbrooks


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From:Senoia, GA, USA
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posted 11-23-2006 05:42 AM     Click Here to See the Profile for kjbrooks     send a private message to kjbrooks   Edit/Delete Message   Reply w/Quote   Search for more posts by kjbrooks
I went and got the O-ring, and to answer my original question, the part number is the same, 4581239, and it is the square one ($9.70 plus tax). Dealer wanted 2 hours, $180, to replace it. That's ok, I'd rather do it myself. I went to Lowes and got a piece of steel, and made a tool. Looks just like the one Howard posted, except non-adjustable. I'll be replacing it today or tomorrow.

This message has been edited by kjbrooks on 11-23-2006 at 05:44 AM

toecutter
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From:Dallas
Registered: Jul 2005
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posted 11-25-2006 02:13 PM     Click Here to See the Profile for toecutter     send a private message to toecutter   Edit/Delete Message   Reply w/Quote   Search for more posts by toecutter
When I changed my regulator I tried the square gasket and it would not seal. I kept throwing codes and could smell gas. I replaced with the old round gasket and all is good.
Black Tie 161


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posted 01-06-2007 09:07 PM     Click Here to See the Profile for Black Tie 161     send a private message to Black Tie 161   Edit/Delete Message   Reply w/Quote   Search for more posts by Black Tie 161
I replaced my own gasket after the dealer screwed it up. The new square design can roll up and not seal before you screw down the cap. You can replace the gasket yourself in 20 minutes....longer if the gasket keeps rolling up on you, but I used vaseline to hold the o-ring down. it worked. If you don't have the cap removal tool....tap with a hammer and flat-head...it'll move.

remember to follow the steps to de-pressurize your fuel tank! saves a gas puddle under your car. The dealer ship didn't and I had a puddle of gas....then I saw someone..an employee... smoking as he walked up to the car....I yelled at him and that was the last time I would ever let a dealer touch the car.

toecutter
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From:Dallas
Registered: Jul 2005
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posted 01-09-2007 08:42 PM     Click Here to See the Profile for toecutter     send a private message to toecutter   Edit/Delete Message   Reply w/Quote   Search for more posts by toecutter
I used an oil filer plier. It worked great.

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2000 Silver Prowler. Crusing at its bset
2000 Navy Corvette. Dream come true/
1998 Trans Am. Can anyone say race.

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