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Author Topic:   Flooding when hot
pgpg42

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posted 12-17-2015 08:23 PM     Click Here to See the Profile for pgpg42     send a private message to pgpg42   Edit/Delete Message   Reply w/Quote   Search for more posts by pgpg42
Quincy,
Is this the official answer from Tom Mills or your opinion? I believe ethanol was probably responsible for this item failing & I have bought a new pump module for another Chrysler in case I need to cannibalize it for this seal. However, is seems ridiculous to spend $100.00 for a pump to obtain a $10.00 seal. These pump modules are being manufactured every day and there is a source for these seals out there somewhere.
Tom Mills




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Tom Mills / Jefferson Auto
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posted 12-17-2015 08:52 PM     Click Here to See the Profile for Tom Mills     send a private message to Tom Mills   Edit/Delete Message   Reply w/Quote   Search for more posts by Tom Mills
I am sorry for the delay getting the information on that seal, I am still waiting for an answer back from the engineering dept. I have relayed all of the concerns listed here and they were forwarded to the engineer for an opinion and to see if the seals you are talking about are available. I will call them again tomorrow.
pgpg42

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posted 12-17-2015 08:57 PM     Click Here to See the Profile for pgpg42     send a private message to pgpg42   Edit/Delete Message   Reply w/Quote   Search for more posts by pgpg42
Thank you Tom
quincy



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posted 12-19-2015 11:41 AM     Click Here to See the Profile for quincy     send a private message to quincy   Edit/Delete Message   Reply w/Quote   Search for more posts by quincy
This is only my educated opinion based on the photo supplied. Tom (has) provide his input as information is received. Lets hope this works out and your issues are resolved.

quote:
Originally posted by pgpg42:
Quincy,
Is this the official answer from Tom Mills or your opinion? I believe ethanol was probably responsible for this item failing & I have bought a new pump module for another Chrysler in case I need to cannibalize it for this seal. However, is seems ridiculous to spend $100.00 for a pump to obtain a $10.00 seal. These pump modules are being manufactured every day and there is a source for these seals out there somewhere.

pgpg42

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posted 01-06-2016 07:21 PM     Click Here to See the Profile for pgpg42     send a private message to pgpg42   Edit/Delete Message   Reply w/Quote   Search for more posts by pgpg42
During the holidays I spoke with several seal manufacturers and no one could identify the seal I was looking for. So today, I opened up the fuel pump module assembly I bought from Auto Zone for a Town & Country 3.5 v6. It is part number C5341009. It had the seal I needed but the design was different plus it had an additional seal over the end of the fuel pump. It appeared to be glued in place and I did not want to break it. I realized the cover it was glued into appeared to be almost identical to the Prowler cover that has the bad seal. So I, compressed the spring and twisted the assembly to remove it from the outer lid. Turns out they are not exactly the same but believe it or not I could exchange one for the other. I reassembled the entire module using the Walbro pump for the SRT4. I could not blow through the output port so I installed it in the Prowler. Car started right up and I let it warm up to normal operating temp in my garage, shut it down and attempted to restart in about 10 minutes. Couldn't believe it started right up on the first try just like it should. I repeated this process again and got the same result. I could not measure pressure at the manifold because my 90 degree adapter broke and I did not drive the car because it was raining. Also, I now know that I could have used the entire bottom sub assembly (which includes a new pump) if I did not want to upgrade to the SRT pump.
ed monahan





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posted 01-07-2016 12:26 AM     Click Here to See the Profile for ed monahan     send a private message to ed monahan   Edit/Delete Message   Reply w/Quote   Search for more posts by ed monahan
Thanks for posting the update. This will be good info in the future. This is why POA is so important.
pgpg42

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posted 01-07-2016 11:24 AM     Click Here to See the Profile for pgpg42     send a private message to pgpg42   Edit/Delete Message   Reply w/Quote   Search for more posts by pgpg42
Last night I posted a lengthy response and it has not appeared on my feed. Today Ed Monahan posted a reply and I cannot find it either. What am I doing wrong?
garysss




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posted 01-07-2016 11:26 AM     Click Here to See the Profile for garysss     send a private message to garysss   Edit/Delete Message   Reply w/Quote   Search for more posts by garysss
Have you refreshed the page your looking at.
ed monahan





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posted 01-07-2016 02:21 PM     Click Here to See the Profile for ed monahan     send a private message to ed monahan   Edit/Delete Message   Reply w/Quote   Search for more posts by ed monahan
I still see both of them and the next 14 responses, also. lol
Just kidding, only yours and GarySSS after mine.
dru




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posted 01-07-2016 09:35 PM     Click Here to See the Profile for dru     send a private message to dru   Edit/Delete Message   Reply w/Quote   Search for more posts by dru
quote:
Originally posted by pgpg42:
Last night I posted a lengthy response and it has not appeared on my feed. Today Ed Monahan posted a reply and I cannot find it either. What am I doing wrong?

Hit "F5" key which will refresh your browser and you should see it.

Glad to see you have an option for the seal. You didn't take any pics did you? I hope Tom may still come up with something as you hate to buy a $100 dollar assembly for a $3.00 part.

quincy



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posted 01-08-2016 10:07 AM     Click Here to See the Profile for quincy     send a private message to quincy   Edit/Delete Message   Reply w/Quote   Search for more posts by quincy
Well you deserve a lot of credit for thinking this issue through very thoroughly. Congratulations. I'm sure you feel a great deal of pride and accomplishment. Good job and thanks for sharing your dilemma and corrective action plans with us. Although, this was a very odd issue.
pgpg42

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posted 01-10-2016 05:40 PM     Click Here to See the Profile for pgpg42     send a private message to pgpg42   Edit/Delete Message   Reply w/Quote   Search for more posts by pgpg42
Thanks guys, turns out that it is about the same process as installing the Walbro SRT4 pump except there is the additional step of exchanging the intermediate cover. This is where the seal is located. Turns out the seal is bonded in place and the bond broke loose, perhaps from the ethanol gas. The seal in the new pump will not interchange with the seal in the Prowler module, however you can exchange lids. Also in the new pump module there is an additional seal which sets on top of the pump before inserting it into the subject seal. This additional seal holds pressure against the original seal to help keep it from breaking loose.

The intermediate cover (which contains the new seal) is easy to remove from the new pump and install on your Prowler module. You merely pull up on the spring and squeeze the two tubes together. This releases one tube and you then twist the other to separate the covers. To install the new intermediate cover on your Prowler pump just reverse the process.

If you did not care about installing the SRT4 pump all you have to do is exchange your Prowler outer lid with the one that comes with the new module. Both of these scenarios require you to move the wires for the pump and fuel gauge from one connector to the other.

dru




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posted 01-10-2016 08:19 PM     Click Here to See the Profile for dru     send a private message to dru   Edit/Delete Message   Reply w/Quote   Search for more posts by dru
So everything still working like it should, starts right up? Also, are you still using the old fuel pressure regulator or is it with the new cover and seal that you are harvesting from the new pump assembly?
Tom Mills




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Tom Mills / Jefferson Auto
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From:Niles, MI and Punta Gorda FL
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posted 01-10-2016 09:35 PM     Click Here to See the Profile for Tom Mills     send a private message to Tom Mills   Edit/Delete Message   Reply w/Quote   Search for more posts by Tom Mills
Sorry for not getting back with any information on the seal availability. I have put in many calls to my supplier and he tells me the holidays were the hold up as they were closed between Christmas & New Years and he hasn't heard back from the engineering dept yet. I just sent him this latest information in hopes of getting an answer about the seals we need.
pgpg42

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posted 01-10-2016 10:00 PM     Click Here to See the Profile for pgpg42     send a private message to pgpg42   Edit/Delete Message   Reply w/Quote   Search for more posts by pgpg42
The pressure regulator is attached to the Prowler cover that gets re-used. I did not change it because it held pressure when I tried to blow through it. I actually assembled the old intermediate cover to the new module and I could blow thru the return port. It leaks around where the seal is glued to the cover.

I drove the car over the weekend and it started every time on the first try whether the engine was hot or cold.

Tom, thank you for looking for a seal. Now that I have done this I would not feel comfortable in removing the old seal and successfully bonding in a new one. Gasoline, especially ethanol, is very hard on sealants and the fact that it must withstand about 50 lbs of pressure increases the difficulty.

pgpg42

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posted 02-04-2016 08:47 PM     Click Here to See the Profile for pgpg42     send a private message to pgpg42   Edit/Delete Message   Reply w/Quote   Search for more posts by pgpg42
Tom,
I just failed at attempting to post photos of the seal I removed from my fuel pump. I would appreciate it if you would be kind enough to post them for me. That seal was glued into the housing and the housing chipped away when I removed the seal such that a replacement seal would never have sealed.
The seal was not properly seated when originally bonded into the housing. This allowed fuel pressure to leak past and erode the seal much like Mother Nature did to the Grand Canyon.
Best solution appears to be to buy a fuel pump module for another Chrysler and exchange the lid.
Thanks for striving to find a source for replacement seals.
Dave
NiteProwl64

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posted 02-22-2016 03:27 PM     Click Here to See the Profile for NiteProwl64     send a private message to NiteProwl64   Edit/Delete Message   Reply w/Quote   Search for more posts by NiteProwl64
Unfortunately when that seal blows out, there isn't much you can do to replace it, except for replace the top of the module. I have spent plenty of time on the phone with Walbro and Carter trying to find the replacement seal, and have been told by a number or people that it can't be serviced. I would look for a used pump somewhere that has the seal intact and just swap it out and keep the rest for parts! Good Luck with it Buddy!
robin


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posted 02-23-2016 02:26 PM     Click Here to See the Profile for robin     send a private message to robin   Edit/Delete Message   Reply w/Quote   Search for more posts by robin
Pictures from Dave ....





This message has been edited by robin on 02-23-2016 at 02:28 PM

pgpg42

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posted 02-23-2016 02:28 PM     Click Here to See the Profile for pgpg42     send a private message to pgpg42   Edit/Delete Message   Reply w/Quote   Search for more posts by pgpg42
Thank you, Robin
dru




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posted 02-24-2016 09:54 PM     Click Here to See the Profile for dru     send a private message to dru   Edit/Delete Message   Reply w/Quote   Search for more posts by dru
Pictures for the replacement of the gasket are on this post for future reference. http://www.prowleronline.com/ubb/Forum2/HTML/005361.html

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